Wallis Imagineering NPICS, Corp.

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Wallis Imagineering NPICS, Corp.

Home
Miniature Electronics R&D
Product Inventions
More
  • Home
  • Miniature Electronics R&D
  • Product Inventions

  • Home
  • Miniature Electronics R&D
  • Product Inventions

miniature electronics r&d to exacting tolerance for product validation

WINPICS SERVICES

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Design Center

All of our products, tooling and automation process builds are designed first in Solid Works 3D then we meet in person or online with customers to get there approval to lock in the design then we build to print.

Progressive dies

Drawing from decades of hands on experience we design, build & debug tooling that improves our customer's bottom line for new products, transfer jobs and process improvements.

4-Slide stamping tools

Customers who make their products using our 4-slide tooling designs can expect their hourly production rates to increase by 4x to 6x or more compared to CNC forming machines.

Multi-Slide stamping tools

Our Multi-Slide tooling designs allow stamping of some of the most complex metal stampings that would be much more expensive to tool in progressive dies.

Automation Cell design, build & debugg.

Consider WINPICS as your source for design, build & debug of your next automation cell to assemble components right off of punch presses as loose parts or from reel to reel stampings.

State of the art New Product Introduction service

With more than 50 precision ram model presses in our model shop we can leave your set-ups in presses long enough to support revisions and repeats while offering product design alternatives that can reduce production costs.

WINPICS is THE LAST stop for THE no quote

Design Revisions

Automotive Electronics Under Hood & Under Dash Lead Frames

Mercedes Alternator Lead Frame

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A brief discussion with the customer and our design solution led to the successful development of the first 7,000 working Iridium Phones After the Motorola's Takeover of Iridium.

Mercedes Alternator Lead Frame

Automotive Electronics Under Hood & Under Dash Lead Frames

Mercedes Alternator Lead Frame

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Our customer needed die cut lead frames formed to production print tolerance with production tooling simulations fast. We sampled the first 100 parts in 4 weeks of this 12 Diode Rectifier Bridge for Mercedes.

Automotive Electronics Under Hood & Under Dash Lead Frames

Automotive Electronics Under Hood & Under Dash Lead Frames

Automotive Electronics Under Hood & Under Dash Lead Frames

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Our model Shop can turn around large automotive lead frame and electronics packages fast with nearly 60 presses in our model shop and press room. 

Pace Setting Electronics Development

Pace Setting Electronics Development

Automotive Electronics Under Hood & Under Dash Lead Frames

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Our electronics fabrication capabilities helps many leading companies develop wafers and connectors for high speed communications in desktop, laptop and handheld device applications for testing and validation.

Cellular Phone Antenna Development

Pace Setting Electronics Development

Cellular Phone Antenna Development

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Our Model Shop used wire EDM cut blanks and 4-Slide technology in one of our model presses to make this Spring from Phosphor Bronze for a leading local connector company. Parts as small as a mosquito with 18 forms in a single part.

Telecom Drawn RFI-EMI Shielding

Pace Setting Electronics Development

Cellular Phone Antenna Development

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Our model shop produces board level quality electronics multi level drawn shielding to <.004" flatness with 100 plus pierces holes per shield to production quality tolerance in 4 weeks or less.

Automotive and consumer product development and recalls

Reduced Power Airbag Development

Computer Cellular and Medical Device Component Development

Reduced Power Airbag Development

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Our tool room and model shop developed base and diffuser from HSLA for 5 automakers from .085" thick material and produced thousands of each of 10 part numbers for assembly process development following recalls of faulty automotive airbags..

Automotive Switches

Computer Cellular and Medical Device Component Development

Reduced Power Airbag Development

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Our lead frame stamping development helped a leading insert molder to debug production mold tool fitting and high volume production process development for turn signals, hi/lo beam and hazard lights in automobiles..

Computer Cellular and Medical Device Component Development

Computer Cellular and Medical Device Component Development

Computer Cellular and Medical Device Component Development

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Our work is found in computers, cellular phones, cell phone towers, OTC glucose meters and more. Our small presses facilitate fabrication of miniature metal stampings to exacting tolerance.

Production Flat Spring Manufacturing

Heat Sinks Made by Corrugation Stamping and Automation Assembly for Electronic Thermal Management

Computer Cellular and Medical Device Component Development

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We stamp critical flat springs for customers that make their way around the world in flight.

Automotive & Electronics Development Successes

Heat Sinks Made by Corrugation Stamping and Automation Assembly for Electronic Thermal Management

Heat Sinks Made by Corrugation Stamping and Automation Assembly for Electronic Thermal Management

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Our model shop develops many firsts like car brake springs to Cell phone tower grounding, 3 phase electric quick disconnect and Mars light bracket stamping and much more.

Heat Sinks Made by Corrugation Stamping and Automation Assembly for Electronic Thermal Management

Heat Sinks Made by Corrugation Stamping and Automation Assembly for Electronic Thermal Management

Heat Sinks Made by Corrugation Stamping and Automation Assembly for Electronic Thermal Management

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Our proprietary metal stamping process allows us to stamp state of the art heat sinks that are light weight and low cost products assembled via automation.

    Wallis Imagineering NPICS, Corp.

    Wallis Imagineering Co. 30w555 Shoe Factory Rd. C Elgin, IL 60120 US

    (630) 956-6825

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